Ostend’s upcoming tyre pyrolysis plant represents a major step forward in sustainable tyre recycling, waste-to-energy solutions, and recovered carbon black (rCB) production. This market analysis provides an in-depth review of the project’s potential, economic impact, and technological advancements.

With tyre pyrolysis emerging as a key solution for circular economy initiatives, investors, industry leaders, and policymakers must understand the plant’s role in producing pyrolysis oil, rCB, and tyre-derived fuel. Discover the key insights shaping the future of tyre recycling and sustainable materials innovation.

Tyros B.V., a company focused on the recycling of end-of-life tyres, is planning to move into a 2-hectare site on the former UCB site in the port area of ​​Ostend

The start-up will use advanced technologies to process tyres sustainably. Tyros, founded in May 2024, is investing in an electric pyrolysis reactor with the support of the Flemish government (1 million euros in strategic ecology support).

This reactor will convert 9,125 tons of rubber granulate annually into valuable primary components such as recovered Carbon Black, pyrolysis oil, and syngas. These raw materials are used in various sectors, including petrochemicals, automotive, ink production, and energy.

This technology is claimed to prevent the emission of almost 21,000 tons of CO2 annually compared to the traditional combustion of rubber granulate.

 In the long term, the site will process 100,000 tonnes of tyres annually, of which 18,000 tonnes via on-site pyrolysis, resulting in the production of 5,000 tonnes of pyrolysis oil and 6,800 tonnes of recovered Black Carbon, crucial raw materials for circular applications. It is worth noting that 100,000 tonnes annually is very close to the total tyre arisings generated in Belgium. (ETRMA figures for 2016 show that Belgium’s amounted to 87,000 tonnes, allowing for growth, with 100,000 tons possibly more than what Belgium produces). With Bolder Industries also looking at a large-scale plant in Antwerp, there could be some interesting developments if both come to fruition.

Tyres will be delivered by truck, while shredded tyres will be transported by container via the waterway for further processing, including via a feeder service between Ostend and Antwerp. This sustainable logistics model contributes to the port’s maritime traffic and strengthens the region’s circular economy.

Tyros will directly and indirectly create dozens of new jobs.

Why Klean Industries is the Smartest Choice for Advanced Pyrolysis Technology

At Klean Industries, we don’t just offer technology; we deliver proven, scalable, and profitable solutions that redefine the tire recycling industry. While other systems struggle with inefficiencies, high emissions, and poor product quality, Klean’s advanced pyrolysis technology is engineered for maximum performance, sustainability, and ROI.

What Sets Klean Industries Apart?

✅ Best-in-Class Technology: Our proprietary, fully continuous pyrolysis systems ensure high throughput, ultra-low emissions, and superior product quality (rCB, pyrolysis oil, and steel).

✅ Guaranteed Compliance & Certifications: Unlike many competing solutions, Klean’s systems meet and exceed global environmental standards, including EU Waste Framework Directives, ASTM, and ISO certifications.

✅ Unmatched Product Purity: Our recovered carbon black (rCB) and pyrolysis oil are of the highest industry standards, making them valuable commodities in rubber, plastics, and petrochemical industries.

✅ Proven Profitability & Scalability: Our projects are designed for long-term economic success, whether you’re launching a single plant or a global-scale circular economy initiative.

✅ Global Expertise & Industry Partnerships: We collaborate with leading tyre manufacturers, recyclers, and investors to drive innovation and accelerate the adoption of truly sustainable end-of-life tyre (ELT) solutions.

The Bottom Line: Don’t risk investing in outdated or inefficient pyrolysis technologies that fail to deliver. Klean Industries’ proven track record and state-of-the-art systems give you a competitive edge, ensuring long-term sustainability, compliance, and maximum returns.

Ready to Transform the Tyre Recycling Industry?

Contact Klean Industries Today to learn how our turnkey pyrolysis solutions can help you profit from sustainability.

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