Twin Batch Mixing Systems Support Precise Rubber Granulate Blending


Twin Batch Mixer

A European tire recycling operator is offering two used Salvadori Twin Batch 40 high-performance twin batch mixers for precise dosing and homogeneous blending of rubber granulate with binders, pigments and additives.

Dual Chamber Precision

Each unit features an independent left and right dosing and mixing system, delivering accurate, balanced and highly repeatable batch preparation. Separate controlled dosing handles isocyanate, pigments, catalysts and water, all with weight-controlled precision for maximum consistency across every batch.

Integrated Weighing And Control

The systems carry load cells for precise granulate dosing, automated recipe management, PLC control and RFID-enabled recipe selection. A paddle mixer running at 140 rpm uses variable speed control via an inverter, a Teflon-coated interior to prevent material adhesion, and an electrically controlled discharge valve for precise release.

Specifications

Targeting recycled rubber granulate from 0.8 to 4.0 mm, each mixer holds up to two 50 kg chambers for a 100 kg combined batch, with a 4–6 minute cycle time and output of roughly 1,200 kg per hour. The pair is rated at 40 kW on a 400V/50Hz supply with 8–10 bar compressed air and an IP54 protection class, offered together at EUR 82,000.

Built For Rubber Products

Manufactured in 2023 in excellent condition with minimal use, the systems suit colored rubber granulate production, sports surfaces, safety tiles, rubber boards and industrial flooring. The manufacturer’s demo shows the mixer handling from 5 kg to 90 kg per batch in about four minutes, with recipes recalled by PIN code or RFID tag.

Operational Advantages And Installation

The manufacturer lists high hourly throughput, a fast batch cycle, precise repeatability and reduced material waste among the key benefits, alongside an industrial-grade safety system designed for continuous operation. Installation requires an industrial indoor environment on a flat concrete foundation with continuous power, air and water supply.

Learn More:

Engineer Your Downstream Process

Consistent material preparation is what turns shredded rubber into saleable finished products.

Klean Industries designs complete crumb rubber and granulate lines, from size reduction through blending and finishing.

Planning a rubber granulate mixing operation?

Contact Klean Industries about rubber granulate mixing » GO.


You can return to the main Market News page, or press the Back button on your browser.