Glass Aggregate From ASR: A Construction Product From Shredder Residue
Glass Aggregate
The mineral and glass fraction of shredder residue — the part that carries no fuel value and no metal value — is often written off as the unavoidable ash. Ash melting changes that verdict by turning it into glass aggregate, a genuine construction product.
When the residue’s inorganic output is melted to fusion and cooled, it forms a dense, glassy slag. Ground to a controlled size, that slag becomes an aggregate usable where natural aggregate would otherwise be quarried.
From Ash to Asphalt Filler
At Klean’s automotive-shredder-residue reference plant, the molten glass product meets Japan’s stringent soil standards and, after grinding, is sold to the construction industry as asphalt filler. The material is not merely disposed of — it is specified into the built environment.
The environmental standard is the load-bearing detail. A vitrified slag is inert and non-leaching, so it can enter construction applications without the heavy-metal or leaching concerns that keep raw fly ash out. The melting step is what earns the material its market.
Every Fraction, a Product
The strategic point is completeness. When the mineral fraction becomes aggregate, shredder residue leaves no residue of its own — energy, metals and minerals all exit as outputs, and the landfill disappears from the material balance entirely.
Learn More About Aggregate From Residue
- Automotive Shredder Residue Gasification Plant
- Solid Waste Recycling
- What Is Gasification?
- Feasibility Studies
Partner With The KleanTeam to Produce Aggregate From Ash
Safe. Clean. Profitable. One Proven Partner.
Klean Industries engineers ash-melting into its gasification plants so the mineral fraction of shredder residue becomes saleable glass aggregate — proven by a reference facility selling to construction.
Klean’s Key Advantages:
- ✅ An operating ASR reference plant selling vitrified glass aggregate to construction.
- ✅ Thirty-plus years engineering commercial gasification and waste-to-energy plants.
- ✅ 3 recovered carbon black (rCB) plants built in India over the past 2 years.
- ✅ KleanLoop blockchain provides end-to-end feedstock traceability.
Ready to turn your residue’s ash into a construction product?
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